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Choosing a carry-on isn’t just about fitting a bag into the overhead bin. The right suitcase glides through airports, shrugs off curbside bumps, keeps your gear organized, and doesn’t quit after a few trips. To help you pick with confidence, we synthesize the latest findings from Consumer Reports’ testing and member surveys with our own editorial analysis. The models below stand out for day-to-day usability, impact resistance, pulling comfort, construction quality, and safety features, with notes on whether a case is hard-shell or soft-sided.
At a glance: Frequent flyers who want an easy-rolling hard-shell should start with the Samsonite Outline Pro Carry-On. Value seekers should look to the Travelpro Maxlite 5 (21″). If you want lifetime warranty coverage and best-in-class build, Briggs & Riley leads the way.
How We Picked
Consumer Reports’ labs evaluate luggage for the things travelers actually feel: usability (handles, zippers, interior layout), impact resistance, carrying and pulling comfort, construction quality, ergonomics and design, and safety. In addition, CR’s in-depth member surveys (20,000+ respondents) show which brands hold up over years of trips—highlighting that durability and wheelability matter most to satisfaction. We combined those test and survey signals with hands-on impressions, warranty policies, and current street pricing to finalize the list below.
Top Picks for 2025
1) Samsonite Outline Pro Carry-On — Best Overall Hard-Shell
- Type: Hard-shell
- Standout strengths: Top-tier impact resistance; excellent construction quality; smooth wheels; TSA-approved lock.
- Good for: Frequent flyers who want a tough case that still rolls quietly on long concourses.
The Outline Pro earned one of the highest overall laboratory scores we saw (CR score ≈ 81) thanks to a rare combo of toughness and user-friendly design. The shell resists scuffs and dents, the double-spinner wheels track straight, and Samsonite’s telescoping handle stays rattle-free under load.
2) Travelpro Maxlite 5 21″ — Best Value Soft-Side
Why it’s great: Travelpro built its name with airline crews, and the Maxlite 5 shows why. It posted an overall lab score around 80 with a featherweight frame, easy-access front pockets, and a forgiving fabric shell that squeezes into tighter bins.
- Type: Soft-side
- Standout strengths: Excellent wheelability and pulling comfort; practical organization; competitive price.
- Watch-outs: Soft fabric gives up a bit of impact resistance compared with premium hard-shells.
3) Briggs & Riley Essential 22″ — Best for Lifetime Durability
Why it’s great: Briggs & Riley pairs thoughtful interiors with the best luggage warranty in the business (it covers airline damage). Its Essential 22″ scored about 80 overall with superb construction quality and ergonomics. If you travel monthly and want to buy once, this is the premium play.
- Type: Soft-side
- Standout strengths: Rugged frame; repair-friendly components; smooth-gliding wheels; excellent handles.
- Watch-outs: Pricey; a touch heavier than stripped-down soft-sides.
4) Hartmann Herringbone DLX — Best Classic Style
Why it’s great: Hartmann’s Herringbone DLX scored near the top (≈ 80) with premium trim, tidy packing layout, and strong impact performance. It’s a soft-sider that looks tailored yet works hard on trips where presentation matters.
- Type: Soft-side
- Strengths: Easy packing; quality zippers; refined design that doesn’t scream “tourist.”
5) Delsey Helium DLX Expandable — Best Mid-Price Upgrade
Why it’s great: Consistently strong across categories (≈ 80), the Helium DLX adds a slick interior panel system and smooth double wheels. If you want more features than a budget case without going full luxury, Delsey hits that middle lane.
- Type: Soft-side
- Strengths: Organization; rolling stability; competitive weight for the class.
6) Travelpro Platinum Elite — Best for Road Warriors
Stepping up from Maxlite, the Platinum Elite (overall ≈ 79) layers on higher-end materials, self-aligning wheels, and a smarter interior. It’s the sweet spot if you want crew-grade function with a touch of polish.
7) Briggs & Riley ZDX Domestic 22″ — Best Premium Soft-Side
Another Briggs & Riley standout (overall ≈ 79) with a slightly sportier vibe than the Essential. The ZDX is built to outlast airline baggage systems and keep rolling straight after years of miles.
8) Briggs & Riley Sympatico Essential — Best Premium Hard-Shell
If you prefer a sleek hard case but want B&R’s lifetime repair pledge, the Sympatico (≈ 77) is the move. Excellent construction quality with a bit more weight than polycarbonate competitors.
9) Amazon Basics 23″ Softside — Best Budget Large Carry-On
Scoring around 76, this no-frills soft-side wins on price. It won’t wow you with materials, but it rolls better than expected and takes the anxiety out of gate checks because it didn’t cost a fortune.
10) Amazon Basics 21″ Hardside — Best Budget Hard-Shell
Also landing near 76 overall, the 21″ Hardside is the “get me to my flight” option: simple interior, decent impact performance, and a shell that hides scuffs fairly well.
11) Béis The Carry-On Roller — Best Fashion-Forward Pick
With an overall score roughly 76, Béis pairs smart aesthetics with a sturdy shell and tidy compression system. A great pick if you want a modern look without sacrificing basic performance.
Comparison Table
| Model | Type | Approx. CR Overall | What It Does Best | Biggest Trade-Off |
|---|---|---|---|---|
| Samsonite Outline Pro Carry-On | Hard-shell | 81 | Impact resistance, construction quality | Costs more than entry-level cases |
| Travelpro Maxlite 5 (21″) | Soft-side | 80 | Wheelability, light weight, value | Softer shell = less crush protection |
| Briggs & Riley Essential 22″ | Soft-side | 80 | Lifetime warranty, build quality | Premium price; slightly heavier |
| Hartmann Herringbone DLX | Soft-side | 80 | Easy packing, refined styling | Not the cheapest option |
| Delsey Helium DLX Expandable | Soft-side | 80 | Organization, rolling stability | Fabric can scuff more easily |
| Travelpro Platinum Elite | Soft-side | 79 | Crew-grade wheels & handles | Higher cost than Maxlite |
| Briggs & Riley ZDX 22″ | Soft-side | 79 | Rugged hardware, lifetime support | Price and weight |
| Briggs & Riley Sympatico Essential | Hard-shell | 77 | Hard-shell + lifetime repairs | Heavier than poly rivals |
| Amazon Basics 23″ Softside | Soft-side | 76 | Low price, decent roll | Materials feel basic |
| Amazon Basics 21″ Hardside | Hard-shell | 76 | Budget hard case, simple | Minimal organization |
| Béis The Carry-On Roller | Hard-shell | 76 | Style + tidy compression | Not as rugged as pro-grade cases |
Carry-On Buying Tips (What Matters Most)
- Wheelability first. In CR’s surveys, wheelability is the #1 factor tied to owner satisfaction. Look for large, smooth-rolling spinners and a handle that extends high enough to avoid heel-strike.
- Durability is worth paying for. Zippers, corner guards, and handle tubes are the failure points. Premium brands (Briggs & Riley, Rimowa, Travelpro’s higher lines) use parts you can repair instead of replace.
- Hard vs. soft shell. Hard-shells resist crushing and keep a cleaner silhouette; soft-sides flex into tight bins and often give you useful exterior pockets. If you gate-check often, a tougher hard-shell helps.
- Mind the size rules. U.S. domestic limits hover around 22″ x 14″ x 9″ (including wheels/handles). International carriers are stricter; if you fly overseas, consider a “global” 21″.
- Warranty = real value. A lifetime policy that covers airline damage can save hundreds over years of travel. Briggs & Riley leads here; Travelpro and Samsonite policies vary by line.
FAQ
Which carry-on brand lasts the longest?
Consumer Reports’ member surveys consistently reward Briggs & Riley and Travelpro for longevity and support. Among hard-shells, Samsonite and premium brands like Rimowa perform well for impact resistance.
Is a hard-shell or soft-side better for carry-on?
Hard-shells protect delicate items and look newer longer; soft-sides are easier to stuff and access during boarding. If you travel with camera gear or often gate-check, pick hard-shell. If you overpack sweaters and want exterior pockets, pick soft-side.
What features are worth it?
Double spinner wheels, a sturdy telescoping handle, lockable zippers, and an interior compression panel. USB ports are handy but rarely essential; prioritize build quality over gadgets.
Sources: Consumer Reports carry-on testing and member surveys (latest updates through Oct 2025); CRwatchdog editorial analysis. Consumer Reports is a registered trademark of Consumer Reports, Inc.; scores noted above are used here to inform commentary and are subject to change. Always verify dimensions and airline policies before you fly.Best Carry-On Luggage of 2025 (Consumer Reports–Inspired Rankings)
We independently review travel gear. If you buy through our links, we may earn a commission that helps support our work.
Choosing a carry-on isn’t just about fitting a bag into the overhead bin. The right suitcase glides through airports, shrugs off curbside bumps, keeps your gear organized, and doesn’t quit after a few trips. To help you pick with confidence, we synthesize the latest findings from Consumer Reports’ testing and member surveys with our own editorial analysis. The models below stand out for day-to-day usability, impact resistance, pulling comfort, construction quality, and safety features, with notes on whether a case is hard-shell or soft-sided.
At a glance: Frequent flyers who want an easy-rolling hard-shell should start with the Samsonite Outline Pro Carry-On. Value seekers should look to the Travelpro Maxlite 5 (21″). If you want lifetime warranty coverage and best-in-class build, Briggs & Riley leads the way.
How We Picked
Consumer Reports’ labs evaluate luggage for the things travelers actually feel: usability (handles, zippers, interior layout), impact resistance, carrying and pulling comfort, construction quality, ergonomics and design, and safety. In addition, CR’s in-depth member surveys (20,000+ respondents) show which brands hold up over years of trips—highlighting that durability and wheelability matter most to satisfaction. We combined those test and survey signals with hands-on impressions, warranty policies, and current street pricing to finalize the list below.
Top Picks for 2025
1) Samsonite Outline Pro Carry-On — Best Overall Hard-Shell
Why it’s great: The Outline Pro earned one of the highest overall laboratory scores we saw (CR score ≈ 81) thanks to a rare combo of toughness and user-friendly design. The shell resists scuffs and dents, the double-spinner wheels track straight, and Samsonite’s telescoping handle stays rattle-free under load.
- Type: Hard-shell
- Standout strengths: Top-tier impact resistance; excellent construction quality; smooth wheels; TSA-approved lock.
- Good for: Frequent flyers who want a tough case that still rolls quietly on long concourses.
2) Travelpro Maxlite 5 21″ — Best Value Soft-Side
Why it’s great: Travelpro built its name with airline crews, and the Maxlite 5 shows why. It posted an overall lab score around 80 with a featherweight frame, easy-access front pockets, and a forgiving fabric shell that squeezes into tighter bins.
- Type: Soft-side
- Standout strengths: Excellent wheelability and pulling comfort; practical organization; competitive price.
- Watch-outs: Soft fabric gives up a bit of impact resistance compared with premium hard-shells.
3) Briggs & Riley Essential 22″ — Best for Lifetime Durability
Why it’s great: Briggs & Riley pairs thoughtful interiors with the best luggage warranty in the business (it covers airline damage). Its Essential 22″ scored about 80 overall with superb construction quality and ergonomics. If you travel monthly and want to buy once, this is the premium play.
- Type: Soft-side
- Standout strengths: Rugged frame; repair-friendly components; smooth-gliding wheels; excellent handles.
- Watch-outs: Pricey; a touch heavier than stripped-down soft-sides.
4) Hartmann Herringbone DLX — Best Classic Style
Why it’s great: Hartmann’s Herringbone DLX scored near the top (≈ 80) with premium trim, tidy packing layout, and strong impact performance. It’s a soft-sider that looks tailored yet works hard on trips where presentation matters.
- Type: Soft-side
- Strengths: Easy packing; quality zippers; refined design that doesn’t scream “tourist.”
5) Delsey Helium DLX Expandable — Best Mid-Price Upgrade
Why it’s great: Consistently strong across categories (≈ 80), the Helium DLX adds a slick interior panel system and smooth double wheels. If you want more features than a budget case without going full luxury, Delsey hits that middle lane.
- Type: Soft-side
- Strengths: Organization; rolling stability; competitive weight for the class.
6) Travelpro Platinum Elite — Best for Road Warriors
Stepping up from Maxlite, the Platinum Elite (overall ≈ 79) layers on higher-end materials, self-aligning wheels, and a smarter interior. It’s the sweet spot if you want crew-grade function with a touch of polish.
7) Briggs & Riley ZDX Domestic 22″ — Best Premium Soft-Side
Another Briggs & Riley standout (overall ≈ 79) with a slightly sportier vibe than the Essential. The ZDX is built to outlast airline baggage systems and keep rolling straight after years of miles.
8) Briggs & Riley Sympatico Essential — Best Premium Hard-Shell
If you prefer a sleek hard case but want B&R’s lifetime repair pledge, the Sympatico (≈ 77) is the move. Excellent construction quality with a bit more weight than polycarbonate competitors.
9) Amazon Basics 23″ Softside — Best Budget Large Carry-On
Scoring around 76, this no-frills soft-side wins on price. It won’t wow you with materials, but it rolls better than expected and takes the anxiety out of gate checks because it didn’t cost a fortune.
10) Amazon Basics 21″ Hardside — Best Budget Hard-Shell
Also landing near 76 overall, the 21″ Hardside is the “get me to my flight” option: simple interior, decent impact performance, and a shell that hides scuffs fairly well.
11) Béis The Carry-On Roller — Best Fashion-Forward Pick
With an overall score roughly 76, Béis pairs smart aesthetics with a sturdy shell and tidy compression system. A great pick if you want a modern look without sacrificing basic performance.
Comparison Table
| Model | Type | Approx. CR Overall | What It Does Best | Biggest Trade-Off |
|---|---|---|---|---|
| Samsonite Outline Pro Carry-On | Hard-shell | 81 | Impact resistance, construction quality | Costs more than entry-level cases |
| Travelpro Maxlite 5 (21″) | Soft-side | 80 | Wheelability, light weight, value | Softer shell = less crush protection |
| Briggs & Riley Essential 22″ | Soft-side | 80 | Lifetime warranty, build quality | Premium price; slightly heavier |
| Hartmann Herringbone DLX | Soft-side | 80 | Easy packing, refined styling | Not the cheapest option |
| Delsey Helium DLX Expandable | Soft-side | 80 | Organization, rolling stability | Fabric can scuff more easily |
| Travelpro Platinum Elite | Soft-side | 79 | Crew-grade wheels & handles | Higher cost than Maxlite |
| Briggs & Riley ZDX 22″ | Soft-side | 79 | Rugged hardware, lifetime support | Price and weight |
| Briggs & Riley Sympatico Essential | Hard-shell | 77 | Hard-shell + lifetime repairs | Heavier than poly rivals |
| Amazon Basics 23″ Softside | Soft-side | 76 | Low price, decent roll | Materials feel basic |
| Amazon Basics 21″ Hardside | Hard-shell | 76 | Budget hard case, simple | Minimal organization |
| Béis The Carry-On Roller | Hard-shell | 76 | Style + tidy compression | Not as rugged as pro-grade cases |
Carry-On Buying Tips (What Matters Most)
- Wheelability first. In CR’s surveys, wheelability is the #1 factor tied to owner satisfaction. Look for large, smooth-rolling spinners and a handle that extends high enough to avoid heel-strike.
- Durability is worth paying for. Zippers, corner guards, and handle tubes are the failure points. Premium brands (Briggs & Riley, Rimowa, Travelpro’s higher lines) use parts you can repair instead of replace.
- Hard vs. soft shell. Hard-shells resist crushing and keep a cleaner silhouette; soft-sides flex into tight bins and often give you useful exterior pockets. If you gate-check often, a tougher hard-shell helps.
- Mind the size rules. U.S. domestic limits hover around 22″ x 14″ x 9″ (including wheels/handles). International carriers are stricter; if you fly overseas, consider a “global” 21″.
- Warranty = real value. A lifetime policy that covers airline damage can save hundreds over years of travel. Briggs & Riley leads here; Travelpro and Samsonite policies vary by line.
FAQ
Which carry-on brand lasts the longest?
Consumer Reports’ member surveys consistently reward Briggs & Riley and Travelpro for longevity and support. Among hard-shells, Samsonite and premium brands like Rimowa perform well for impact resistance.
Is a hard-shell or soft-side better for carry-on?
Hard-shells protect delicate items and look newer longer; soft-sides are easier to stuff and access during boarding. If you travel with camera gear or often gate-check, pick hard-shell. If you overpack sweaters and want exterior pockets, pick soft-side.
What features are worth it?
Double spinner wheels, a sturdy telescoping handle, lockable zippers, and an interior compression panel. USB ports are handy but rarely essential; prioritize build quality over gadgets.
Sources: Consumer Reports carry-on testing and member surveys (latest updates through Oct 2025); CRwatchdog editorial analysis. Consumer Reports is a registered trademark of Consumer Reports, Inc.; scores noted above are used here to inform commentary and are subject to change. Always verify dimensions and airline policies before you fly.
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